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Engine
Injection System, PSA

KL-1383-11 KA
KL-1383-11 KA
Injector Nozzle Puller Set, PSA 2.0 HDi + 2.2 HDi

Applicable to PSA 2.0 (110bhp, 135bhp) [DW10] and 2.2 [DW12] HDI TwinCam
engines as found in Citroën, Ford, Fiat, Jaguar, Lancia, Peugeot, Suzuki, Volvo
etc.

This really useful tool set allows for the professional removal of very tight-fitting/
stuck injector nozzles, without the need for dismounting the cylinder head.
The KL-1383-11 KA injector nozzle puller set is designed for the accurate extraction
of very tight-fitting injector nozzles, as well as for the cleaning of the injector nozzle
bore and seal seat.
The removal of the cylinder head is not necessary.
The extraction bridge is specifically designed for the above mentioned vehicles in
order to ensure safe and accurate support of the puller tools, even if injectors are
stuck or seized in place.
The special pull spindle with additional union nut (to be used on DW10 engines) will
facilitate the extraction of even the most stubborn injectors.
The injector nozzle needs to be opened for this. (engines: DW10)
Note: Be sure to read and observe the injector nozzle manufacturer’s directions and specifications
before attempting to re-install an injector nozzle that had been opened. If necessary, have the
injector nozzle tested and checked by an authorized workshop.

Procedure for Injector Nozzle Removal:
Unscrew injector nozzle head by means of the special socket included in the set.
(DW10): Screw pull spindle into injector, and, if using the pull spindle with union nut,
additionally screw union nut onto injector nozzle. Place pre-assembled base tool
onto cylinder head and screw on shoulder nut. Extract injector nozzle by evenly
turning shoulder nut. Inject compressed air into the combustion chamber in order to
prevent impurities from entering the latter.

Scope of Delivery:
KL-1383-11 KA Injector Nozzle Puller Set, PSA 2.0 HDi + 2.2 HDi
Part No. Description Qty
6 KL-1383-118 Cleaning Tool for Injector Nozzle Seat 1 1
Compressed Air Adaptor for Glow Plug Bore M8x1
KL-1383-119
KL-1383-104 Cleaning Tool for Injector Nozzle Seat 1
KL-0369-55 B Compressed Air Adaptor for Glow Plug Bore M10x1 1
KL-1383-110 KA Injector Nozzle Puller Set, Peugeot/Citroën 2.0 HDi + 2.2 HDi 1
KL-1383-1119 Plastic Storage Case 1

Scope of Delivery:
KL-1383-110 KA Injector Nozzle Puller Set, Peugeot/Citroën 2.0 HDi + 2.2 HDi
Part No. Description Qty
KL-1383-1111 Base Plate with Axial Bearing 1
KL-1383-1112 Shoulder Nut, M16x1.5 1
KL-1383-1113 Pull Spindle, M14x1.5, 132mm long 1
KL-1383-1114 Centring Bolt, Ø 6.8mm 2
KL-1383-1115 Support Bolt, Ø 8.9mm 2
KL-1383-1116 Support Bolt, Ø 16x89.5mm 1
KL-1383-1131 Brace Support Bolt, Ø 16x73.5mm 2
KL-1383-1001 Supporting Plate 1
KL-1383-1021 Pull Spindle, M25x1, 132mm long 1
KL-1383-1022 Special Socket, size (waf) 25mm, 1/2" drive 1
KL-0369-4505 A Special Bit Insert, size (waf)10mm 1
Pull Spindle, M17x1, with Union Nut M27x1 1
KL-0369-461 A Special Socket, Size (waf) 29mm, 1/2“ drive 1
KL-1283-1016 Cheese Head Screw, M8x30mm 4
KL-0014-0030 Molybdenum Disulphide Paste 50g 1
KL-0126-221 Flexible Magnetic Lifter 1
KL-1383-1119 Plastic Storage Case 1

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