Page 1199 - 2006 HARLEY FLSTCI SERVICE MANUAL

KIT, lightly lubricate inside of primary cup and fit over lip
See Figure 2-18. Using lubricant in SERVICE PARTS
With lubricant in SERVICE PARTS KIT, lightly lubricate
on spring end of piston so the closed end (small ID) con-
inside of secondary cup (steep taper from center to out-
ton so that flared end is open toward the shoulder of the
Install boot, large sealing ID first, on piston until seal on
To rebuild clutch master cylinder, use the components found
side diameter) and fit over the lip on outboard end of pis-
tacts evenly with the shoulder in primary cup grove.
smaller ID fits snugly into thin groove in piston.

NOTE See Figure 2-19. The flared ends of the primary cup and the secondary cup face the spring end of the piston. Using lubricant in SERVICE PARTS KIT, thoroughly coat outside diameters of primary and secondary cups. Coat master cylinder piston bore. With tapered end out, install spring into opening on inboard side of piston assembly. Align and install piston assembly into bore. Firmly press on flat end of piston, compressing spring, until the entire assembly slides into cylinder bore. NOTE When fitting the piston sealing boot, be careful not to tear, perforate or damage the piston sealing boot. Compress piston un

ASSEMBLY in the SERVICE PARTS KIT. 1. 2. secondary cup groove. 3. 4. 5. 6. 7. 8. sary. Proceed as follows: a. cover until free. b. c. d.

3 3
2

1 4

8 6 Groove - secondary cup Figure 2-18. Clutch Master Cylinder Components 2006 FLSTFSE 2 : Chassis

7 5 Boot Piston Shoulder Spring Primary cup Groove - primary cup Secondary cup
HOME 9370 1. 2. 3. 4. 5. 6. 7. 8. 2-24