Page 855 - 2006 HARLEY FLSTCI SERVICE MANUAL

Discarded shaft used as driver
Figure 3-94. Checking Shaft to Bushing Fit

Figure 3-95. Removing Bushings

Tap

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brass jaw inserts or shop towels to prevent casting
Figure 3-97. Lock rocker arm in a vise using
ing. Be sure to orient bushing so that split line faces
top of rocker arm. Repeat step to install second
damage. Insert tapered end of ROCKER ARM
Rotate reamer until the closest bushing is reamed,
and then continuing in the same direction, ream the
BUSHING REAMER (Part No. HD-94804-57) into
rocker arm using the far side bushing as a pilot.
discarded rocker arm shaft through open end of
rocker arm until contact is made with tap. Using
under ram of arbor press with tap at bottom. Slide a
a. See Figure 3-95. Obtain a 9/16”-18 (14.29 mm) tap.
Turn tap into bushing until tight. Place rocker arm
shaft as driver (and untapped bushing as pilot),
See Figure 3-96. Using a suitable driver, press new
bushing into side of rocker arm until flush with cast-
press against shaft until both tap and bushing are
To replace rocker arm bushings, proceed as follows:
free. Repeat step to remove second bushing.
NOTE If short reamer is used, rotate tool while backing reamer out of first bushing. Inserting tool in opposite end of rocker arm, ream second bushing using reamed bushing as pilot. CAUTION Never back reamer out of rocker arm or new bushing will d. See Figure 3-97. Lock rocker arm in a vise using brass jaw inserts or shop towels to prevent casting damage. Insert tapered end of ROCKER ARM BUSHING REAMER (Part No. HD-94804-57) into old bushing in rocker arm. Note that old bushing on drive side of reamer as pilot. Rotate reamer until the new bushing on the far side is reamed, and then continuing in th
bushing. See far side bushing. second bushing. 2006 Softail: Engine

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