Page 193 - Womens Pavilion
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“Oil-Less” Scroll Medical Air


           3.0  System Operation



           3.4  Normal Operation                               NOTE:  For a compressor to be considered
                                                               available to the system, its pump must be in the
           3.4.1   Controls                                    “Automatic” position.

           During normal operation, all pumps should be        Table 3.1 System Pressure Factory Settings
           in “Automatic” mode to eff ectively control the
           system.  The controls monitor the system pressure                                  Start      Stop
           condition (see the table 3-1), starts and stops the   System Pressure Settings   (Close)    (Open)
           compressors depending on changing pressure           Lead                         Varies    110 psig
           conditions, and automatically alternates the lead    Lag                          85 psig    Varies
           position between compressor units.                   Backup Switch                80 psig   105 psig

           In a typical duplex system, one compressor will be   NOTE: Factory settings may vary depending on
           able to handle the system load. The control will    system size and confi guration.
           signal the lead compressor to start at 90 psig with
           falling system pressure.  If the one compressor can   For maintenance or other reasons, compressors can
           carry the load, then the system pressure will rise to   operate in “Manual” position.  The compressor(s)
           110 psig.  At this point, the control will turn off  the   in the “Manual” mode will start and stop
           lead compressor.  When the system pressure drops    depending on backup pressure switch conditions.
           again to 90 psig, the control will automatically
           sequence the lead role to the other compressor      NOTE: Any compressor in the “Manual” mode
           and will start it. This is known as “fi rst on/fi rst off ”   will start and stop depending on backup pressure
           instead of the more traditional “last on/fi rst off ”.   switch condition.
           With the “fi rst on/fi rst off ” sequencing technique,
           starts and stops on the compressor are minimized.   3.4.2   Dryers
           If the lead compressor runs continuously in
           lead for more than 17 minutes, the control          This fully automatic, heat-less type dryer
           will automatically sequence the compressor          alternately cycles the compressed process gas
           attempting to evenly distribute the run time among   fl ow through two desiccant charged vessels where
                                                               the gas’ vaporous moisture content is adsorbed.
           all available compressors.  If during operation,    One desiccant vessel is always on-line in a drying
           the second compressor is required to come on in
           addition to the lead compressor, the control will   cycle  throughout normal dryer operation. The
           turn on the “Lag Alarm” (see Section 3.6).          opposite, off -line vessel is in a regeneration cycle
                                                               for removal of the previously adsorbed moisture
                                                               content, or in a purge saving cycle at line pressure.
           In a triplex or quadruplex system, the operation
           is very similar to the duplex operation described   When the dryer is in the “Manual” mode, the
           above with the following diff erences.  With a
           triplex or a quadruplex system, the lag unit running   dryer will shift towers every 30 seconds. At normal
           alarm may not necessarily correspond to the third   operating conditions, one tower is approximately
           or fourth compressor coming on.  To determine       100 psig and the other tower is at 0 psig. Any
                                                               condition other than this is not normal and will
           when the control turns on the lag alarm, it counts   cause a high dew point condition. During tower
           the number of units in the “Automatic” position
           and makes a decision based on the pressure          changeover, the online chamber will exhaust,
           conditions.  For example, in a quadruplex system    and the chamber that is regenerating (purging)
           with only 2 units in the “Automatic” mode, the lag   will come to line pressure. There is a 5 second
                                                               repressurization cycle. If the dryer is in the
           alarm will turn on when the pressure falls to the   “Manual” mode, the dryer will use 15% of the
           lag set point on the controller.
                                                               system capacity to purge the dryer.

           4107 9000 69.06                                  3-6
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