Page 210 - FreesStyler® Installation and Startup
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®
            INSTALLATION AND STARTUP


            Chapter 10 Initial Startup



            Startup Procedure

               SCC
               11)  Check all inputs.        To Check a Photo-Eye:
                                               When the beam is blocked, the oval on the HMI is empty (clear).
                a)  Enter Door Photo-Eye       When the beam is not blocked, the oval is filled (black).
                b)  All other installed Photo-Eyes
                c)  Enter Load Sensor (Entrance Treadle Door)
                d)  Exit load sensor (Exit Treadle Door)
                e)  Carriage Encoder
                   •   Navigate to the JOG Screen on the HMI.
                   •   Press CARRIAGE BACKWARD and verify that the machine moves towards  the
                       entrance of the bay. If it moves the wrong way, swap your motor leads at the MCC.
                   •   Press SLOW FORWARD while watching the CARR ENCODER ovals.The oval pattern
                       should move left-to-right while the machine is moving slowly forward (see example at
                       right).  If the oval pattern moves right-to-left, swap the Encoder  Prox wires at the
                       proximity switches.

                f)  Carriage Enter Proximity Switch   Navigate to the JOG Screen on the HMI.
                g)  Carriage Exit Proximity Switch   Press CARRIAGE FORWARD until the machine gets within 4” of the Exit End Positive
                                              Stops and verify that the Exit Limit oval is filled. Adjust Prox if necessary 1/4” from target

                                              Press CARRIAGE BACKWARD until the machine gets within 4” of the Entrance End
                                              Positive Stops and verify that the Entrance Limit oval is filled. Adjust Prox if necessary
                                              1/4” from target.

                h)  Set Sonar distance in the HMI
                   •   Jog the Carriage 4 feet from the Entrance End Positive Stop, towards the exit.
                   •   Verify that the Sonar is parallel to the floor and not over any drains or obstructions. If it is over a drain, move the Sonar to the opposite
                       side of the carriage.
                   •   Measure the distance from the Sonar face to the floor and record this value in the “FLOOR DISTANCE” field of the SETUP/MISC screen
                       of the HMI. The height value is what the Sonar currently reads.
                   •   Change the SONAR OFFSET to compensate height to equal actual floor distance. (Example: Floor Distance = 119; Height = 115, make
                       SONAR OFFSET 4. At this point the height should equal floor distance (height will fluctuate, use most common reading).
                i)  Low Air: Oval filled
                j)  Overload Trip: Oval filled
                k)  GFCI: Oval filled
                l)  E-Stop: Oval filled
                m)  Low Water (if option installed): Oval filled
                n)  Exit Passenger Side Out     When properly set, the red light on the   All cylinders have
                o)  Exit Driver Side Out    corresponding cylinders “Reid Switch” should   one Reid Switch
                p)  Top Wheel Up            be illuminated.                     except the
                                            The corresponding oval should be filled and   passenger side
                q)  Enter Passenger Side Out.   the light is on                 Entrance Arm. It
                r)  Enter Driver Side Out                                        has 2














             10-6       Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681      1MANUL220
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