Page 529 - Foton Workshop Manual - Auman EST-M
P. 529

Engine section – Engine (Cummins ISF3.8)                   EG - 13

                                                                                                                  IN


               Failure phenomenon            Possible reason                    Failure elimination
                                                                                                                  DI
                                   Air system parts failed           Check the check valve, air dryer and other parts

                                                                     Check the sealing parts of unloading valve and valve
              Air  compressor  pressure  Unloading valve failed                                                   EG
                                                                     body
              going up slowly

                                   Air  compressor  intake  or  exhaust  system  Check the assembly of air compressor cylinder head.
                                   leaking                           If necessary, replace it                     TR

                                                                     Verify  if  the  interval  for  engine  oil  replacement  is
                                   Engine oil replacement interval too long
                                                                     correct                                      AX
                                   Engine oil contaminated by coolant   Refer to engine oil contamination failure diagnosis
                                   Resistance  between the  intake system  and  Replace  the  air  compressor  and  check  the  intake   FR
                                   air compressor too big            pipe

                                   Scale  deposit  in  the  system  gas  reservoir                                ST
                                                                     Exhaust the air reservoir tank everyday
                                   tank
                                   Carbon deposit too much in the exit pipe,   Check if there is carbon deposit If necessary, replace   BR
                                   check valve or compressor cylinder head   the air outlet pipe of air compressor

                                   The curvature of characteristic curve when                                     BW
              Air  compressor  pumping
                                   the  engine  is  running  exceeds  the  Refer to engine specification list
              excessive  engine  oil  into
                                   specification
              air system                                                                                          EL
                                   Crankshaft box pressure too high   Check if the gas blowby is too much

                                   Engine oil pressure exceeding specification   Check the engine oil pressure

                                   Air compressor running overheated   Check if the coolant temperature is too high

                                                                     Check the air compressor and the oil return hole of
                                   Engine oil return pipe blocked
                                                                     engine oil in the driving accessories

                                   Air  compressor  drive  gear  or  engine  gear  Check the drive gear and gear system. Repair them

                                   system worn or broken             if necessary

                                   Air compressor pump pressure too high   Check if the air compressor works properly

                                   Air compressor worn excessively or broken
                                                                     Replace or reinstall the air compressor
                                   inside

                                   Carbon  deposit too  much in the exit  pipe,  Check if there is carbon deposit If necessary, replace
                                   downstream  air  valve  or  compressor  the  air  outlet  pipe  of  air  compressor  and  cylinder
                                   cylinder head                     head assembly

                                   Air  compressor  installation  mechanism
                                                                     Check the installation mechanism of air compressor
                                   loose, worn or broken
              Air compressor too noisy   Spline  drive  coupling  or  gear  worn
                                                                     Check if the coupling is worn
                                   excessively

                                   Air  compressor  drive  gear  or  engine  gear  Check the drive gear and gear system. Repair them

                                   system worn or broken             if necessary

                                   Air compressor worn excessively or broken
                                                                     Replace or reinstall the air compressor
                                   inside

                                                         EG-013
   524   525   526   527   528   529   530   531   532   533   534