Page 531 - Foton Workshop Manual - Auman EST-M
P. 531

Engine section – Engine (Cummins ISF3.8)                   EG - 15

               Failure phenomenon            Possible reason                     Failure elimination              IN

                                  Coolant level higher than specification   Check the coolant level
                                                                                                                  DI
                                                                      Check if the cooling water pipes and relevant parts
                                  External coolant leaking
                                                                      leak

                                  Radiator  cover  not  correct  or  failed  or  low                              EG
                                                                      Check the radiator pressure cover
                                  specification in standing pressure
                                  Cooling system hose blocked or leaking   Check the radiator hose                TR
                                  Filling pipe or degassing pipe blocked, choked  Check  if  the  degassing  pipe  and  filling  pipe  are
                                  or pipeline arrangement not correct   arranged correctly and if they are blocked   AX

                                  Engine too hot
                                  Air or burnt mixed gas getting into the cooling  Check  if  there  is  air  or  burnt  mixed  gas  in  the   FR
              Coolant loss
                                  system                              cooling system

                                                                      Check if there is coolant leakage in the engine oil
                                  Engine oil cooler leaking                                                       ST
                                                                      cooler

                                  Air  compressor  cylinder head  cracked  or  with  Check if there is coolant mark on the intake and
                                                                                                                  BR
                                  holes or gasket leaking             exhaust pipes of air compressor

                                                                      Perform pressure test for the cooling system and
                                  Internal coolant leaking                                                        BW
                                                                      check if there is any leakage in coolant

                                  Cylinder head gasket leaking        Check the cylinder head gasket
                                                                                                                  EL
                                                                      Perform the pressure test for the cylinder head and
                                  Cylinder head or body cracked
                                                                      check the cylinder body

                                  Current  electric  error  code  is  current  or  Read the error codes and perform service on the

                                  non-current error code high frequency counter   failures in corresponding with the error codes

                                                                      Check  the  air-air  cooler,  AC  condenser  and
                                  Air-air cooler radiation fin
                                                                      radiation fin. Clean them if necessary
                                                                      Add  coolant to the specified height  and  check if
                                  Coolant level lower than specification
                                                                      the cooling system leaks
                                                                      Verify the concentration of anti-freeze fluid in the
                                  Mixing ratio of anti-freezing liquid and water in
              Coolant temperature                                     coolant  Add  anti-freezing  liquor  or  water  to  the
                                  coolant not correct
              too high                                                correct concentration
                                  The  fan shield  is  broken  or  missed,  or  the  air  Check  the  shield  and  deflector.  If  necessary,
                                  deflector is broken or missed       repair, replace or install it

                                                                      Check the fan drive belt. If necessary, replace the
                                  Fan drive belt broken or loose
                                                                      belt

                                  Fan drive or control device failure   Check the fan drive and control device

                                                                      Test  the  thermometer  and  sensor.  If  necessary,
                                  Coolant thermometer or sensor failed
                                                                      repair or replace






                                                         EG-015
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