Page 1030 - Workshop Manual - Aumark (BJ1051)
P. 1030

33-12
                                             Transmission axle-universal joint

                                                           5.     INSPECT THE CROSS SHAFT
                                                           (a).   Inspect the  bearing journal of the cross
                                                                 shaft for the surface wear.
                                                           (b).  Measure the bearing journal of the cross
                                      Bearing journal            shaft with vernier caliper.
                                                                 Bearing journal:

                                                                                    Bearing journal
                                                                Vehicle                      Limit value of
                                                                               Standard
                                                                                                 wear
                                                              1051 series      21.94 mm        0.10 mm
                                                              1061 series      25.00 mm        0.10 mm
                                                              1089 series      26.68 mm        0.10 mm

                                                           If the wear is beyond the limit range, replace with
                                                           a new cross shaft.
                                                           (c).    Inspect the clearance  between the  cross
                                                                 shaft  and  the  needle bearing with a bench
                                                                 screw and dial indicator.
                                                                 •    Don’t clamp the cross shaft directly
                                                                      with a bench screw,  wrap the place
                                                                      with soft cloth to avoid the damage of
                                                                      cross shaft.
                                                                 •    A  new needle  bearing shall be used
                                                                      during the inspection.
                                                                 •    Set the needle bearing on the cross
   33                                                                 shaft, move the needle bearing in
                                                                      radial direction and  measure the
                                                                      clearance between the cross shaft and
                                                                      the needle bearing.

                                                                 Clearance between the  cross shaft  and the
                                                                 needle bearing:
                                                                   Vehicle                 Torque
                                                                  1051 series          0.012~0.061 mm
                                                                  1061 series          0.014~0.070 mm
                                                                  1089 series          0.016~0.071 mm


                                                           If the clearance is beyond the limit range, replace
                                                           with a new cross shaft.






















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