Page 1075 - Foton Workshop Manual - Auman EST-M
P. 1075

Steering system- Steering Mechanism                       ST-7

              Failure phenomenon list                                                                             IN

              Use the list below to help you find the reasons of failures. The number represents the order of failure reason
              possibility Check each part according to the order. Replace the parts if ncessary.                  DI
               Failure phenomenon              Possible reason                     Failure elimination

                                                                                                                  EG
                                 1. Steering column bearing (broken)      Replace the broken bearing

                                 2. Steering column bearing (not lubricated well)   Fill into the bearing
                                                                                                                  TR
                                                                          Fill  into  the  cross  bearing  of  the  universal
                                 3. Universal joint cross shaft has insufficient lubrication
                                                                          joint
                                                                                                                  AX
                                                                          Replace  the  broken  assembly  of  universal
                                 4. Universal-joint cross shaft (broken)
                                                                          joint cross shaft
                                 5. Steering device (not adjusted well)   Recheck and adjust                      FR
              Steering heavy
                                 6. The parts of steering gear is damaged or stuck.   Replace the steering device
                                                                                                                  ST
                                 7. Steering gear lubrication is insufficient.   Apply lubricating grease

                                 8. The gap between king pin and bush is too large.   Check and adjust the clearance
                                                                                                                  BR
                                 9. Thrust ball bearing is worn.          Replace the bearing

                                 10. Ball head connection (too tight or too loose)   Check and lubricate the ball stud
                                                                                                                  BW
                                                                          Increase  to  the  required  pressure  and  check
                                 11. Tire (underpressure or excessive abrasion )
                                                                          the wearing of tyre
                                                                                                                  EL
                                 1. Locking bolt (loosened)               Tighten the loose bolt

                                 2. Steering wheel (spline abrasion)      Replace the steering wheel

                                 3. Steering inner articulated shaft spline (excessive abrasion)   Replace the steering drive shaft
              The steering wheel free
                                                                          Replace  the  broken  assembly  of  universal
              gap is too much    4. Universal-joint cross shaft (broken)
                                                                          joint cross shaft

                                 5. Steering device (not adjusted well)   Recheck and adjust

                                 6. Steering link (ball head abrasion)    Replace the steering tie rod ball

                                 1. Steering column bearing (broken)      Replace the broken bearing

              Abnormal noise in   2. Steering column bearing (not lubricated well)   Fill in grease in the bearing

              steering or stuck
                                 3. Expansion joint of steering inner articulated shaft
                                                                          Fill inlubricating grease
                                 (insufficient lubrication)

                                 1. Cross bearing of steering driving universal joint (loose)   Check, repair or replace

                                 2.The free gap of steering wheel (too small)   Adjust the steering wheel free clearance
              Steerable wheel
                                 3. Wheel dynamic balance                 Dynamic balance adjustment for wheels
              vibrating and
                                 4. Front wheel positioning angle (with maladjustment)   Adjust the front wheel positioning angle
              steering wheel shaking

                                 5. Absorber (invalid)                    Replace the absorber

                                 6. Frame deformation (long-term overload or crash)   Adjust and repair








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