Page 624 - Foton Workshop Manual - Auman EST-M
P. 624

EG - 108                       Engine section – Engine (Cummins ISF3.8)


                                                        r. Measure the overall flatness of the cylinder body
                                                        Cylinder body flatness
                                                        Front end to rear end: 0.076mm

                                                        From left to right: 0.051mm







                                                        s.  Measure  the  inner  diameter  of  the  cylinder  hole  at  six
                                                        positions forming the angle of 90 at the top, mid and bottom
                                                        of  the  piston  stroke  area  with  an  internal  diameter  dial
                                                        gauge.
                                                                                Caution

                                                        Do not measure the cylinder diameter within 50 mm to
                                                        the combustion area of the cylinder body. Otherwise, it
                                                        cannot be measured accurately.

                                                        Cylinder hole inner diameter
                                                        Minimum: 102.010mm

                                                        Maximum: 102.030mm
                                                        Out of roundness: 0.038mm
                                                        Conical degree: 0.076mm


                                                        4. Repair the damaged cylinder body

                                                        a.  Before  repairing  the  cylinder  hole,  the  waterproof  tape
                                                        must be used to cover oil hole and the tappet hole at the top
                                                        of the cylinder body.








                                                        b. Polishing enables the cylinder hole surface to achieve the
                                                        proper  smoothness  required  for  piston  ring  installation.
                                                        Polishing can only be carried out when the cylinder hole is
                     Wear out                           still within the technical specifications.


                     Polish






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