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Final Year Project 2020/2021


                Brake Squeal Analysis and


                Optimization using Finite Element


                Method and Taguchi Techniques







                Student’s Name: Mohamad Adib Syahmi Bin Kamarudin
                Supervisor’s Name: Ahmad Razlee Bin Ab Kadir

                Supervisor’s Email: ahmadrazlee@unikl.edu.my


                Abstract It is a well-known fact that automobile brakes generate several kinds of noises like
                squeal, groan, chatter, judder, moan, hum, and squeak. Squeal is the most prevalent, annoying,
                and can be reduced by variations in geometry, such as coefficient of friction and stiffness of
                the material. The brake squeal generally occurs in the range of 1-16 kHz. Furthermore, the
                development of methods to predict noise during the design of a brake system has been the
                target of many researchers in recent years. In order to withstand these vibrations and have a
                smooth ride, automotive engineers face the challenge of designing mechanisms. The design of
                the brake disc rotor is built-in SolidWorks and was analyzed and simulated by using finite
                element analyses (FEA). The Taguchi technique, a robust experimental design, is being used
                to improve brake disc factor parameters. In this study, a brake disc with three primary variables
                is used to determine the ideal settings for a brake disc's natural frequency.


                Keywords brake squeal, brake disc rotor, SolidWorks, finite elements analysis (FEA), Taguchi
                technique
































                             Bachelor of Engineering Technology (Hons) in Mechanical (Automotive)      24
                             Bachelor of Engineering Technology (Hons) in Mechatronics (Automotive)
                                Bachelor of Engineering Technology (Hons) in Mechanical Design
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