Page 590 - Foton Workshop Manual - Auman EST-M
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EG - 74                        Engine section – Engine (Cummins ISF3.8)

              19. Check the cylinder cover assembly

                                                        a. Place the cylinder cover in fixing device of the cylinder
                                                        cover.












                                                        b. Clean the combustion surfaces on the cylinder body and
                                                        the cylinder cover.











                                                        c. Use a ruler and feeler gauge to check the flatness of the
                                                        combustion surface of the cylinder cover.
                                                        Maximum from the front to the back: 0.305mm
                                                        Maximum from left to right: 0.076mm

                                                        If it  exceeds the technical specifications, it is  necessary to
                                                        determine  whether  the  cylinder  cover  surface  can  be
                                                        repaired and the cylinder cover must be replaced:
                                                        • Measure and record the valve depth.
                                                        • Measure and record the injector protrusion.
                                                        0.50mm  can  be  machined  separately  from  the  combustion
                                                        surface  of  the  cylinder  cover,  the  upper  surface  of  the
                                                        cylinder body, or the cylinder body or cylinder cover surface
                                                        in  total  at  most.  This  engine  provides  oversized  cylinder
                                                        cover gasket for maintenance. If the valve depth and injector
                                                        protrusion  can  be  maintained  within  the  technical
                                                        specifications, the cylinder cover surface can be reworked.
                                                        If  the  technical  specifications  cannot  be  maintained,  the
                                                        cylinder cover must be replaced.

                                                        d. Measure the injector protrusion and the valve depth.
                                                        • Install injector and compact clamp.













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