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0    WAGO Analog Signal Conditioning Modules

   14
        Signal Conditioners for measurement  Temperature Signal Conditioners   WAGO analog signal conditioning
        technology                                                             modules are designed to work with com-
        The Recording and processing of num-  Temperature sensing in the process   mon types of “J” (Iron/Constantan) and
        bers of physical values, such as tempera-  industry is traditionally performed via   “K” (Chromel/Alumel) thermocouples,
        ture, pressure, speed, humidity, etc., form  “Thermocouple” or “RTD” (Platinum Resi-  which comply with IEC standard 60584
        the basis for modern process control.   stance) elements. A popular RTD is the   Pt. 1, with cold junction compen sation.
        Special sensors supply these values as   Pt100 element. Having a nominal resi-  WAGO temperature transducers are
        analog signals, which must be transmit-  stance of 100 ohm at 0°C, and a typical   available with industry standard output
        ted as standard analog signals to the   operating temperature range of –200°C   signals of 0-10 V, 0-20 mA or 4-20 mA.
        processing instruments. These analog   to + 650°C, its non-linear characteri-
        signals may be transmitted over long   stics are compensated by the WAGO
        or short distances between sensors and   signal conditioning module, as the Pt100
        controlling mechanisms, for example PLCs  element typically meets the IEC 60571   Additionally, they have an integral wire
        and computers, or in less sophisticated   specification.               break/short circuit detection. Visual
        systems directly to relays or actuators.   The WAGO Pt100 signal conditioning   LED fault indication is standard, but the
        Various standards are used. Normally   module is suitable for 2- or 3-wire RTD,   WAGO modules also include an error
        recognized signals are              with 3-wire RTDs offering greater accura-  output signal that may be used to initiate
        0-10 V, 0-20 mA and 4-20 mA.        cy over longer distances. Thermocouples   a safe shutdown before serious damage
                                            consist of two different metals that are   occurs in the event of a wire break or
                                            connected at the measuring point and   short circuit of the measuring sensor.
        The transducer/transmitter may also linea   utilize of the “Dissimilar Metal (EMF)
        rize non-linear signals internally, before   effect”, which can be measured at the
        transmission. In order to prevent these   open ends of an element.     For this purpose, a transistor switches the
        relatively low power signals from dis                                  output as soon as the operating voltage
        tortion, WAGO AUTOMATION offers a                                      is correct and no error is present in the
        complete range of modules for measure-                                 measuring circuit on VB-2V. The transistor
        ment and transmission of these signals,                                blocks the output in the case of an error.
        both with and without isolation between                                WAGO temperature transducers are
        the module’s input/output and the sup-                                 available as follows:
        ply voltage (if necessary). Apart from
        the converters for various standardized                                •  The “wire break” and “short circuit”
        signals, WAGO offers a complete selec-                                   error output is available on the
        tion of analog/digital and digital/analog                                Pt100 module.
        converters with a resolution of 10 bits.                               •  The “wire break” function is available-
                                                                                 on the J and K Thermocouple modules.
                                                                               In the event of wire break, the outputs
                                                         1             + 24V
                                                                               switch to the following values:
                                                                        OUT
                                                         2              ERR.   Output       Value
                                                         0V             0V     0(4)-20mA    ≥20.5mA
                                                                               0-10V        ≥14V
                                                                               With Pt100 modules, and in case of
                                                                               short circuit, the outputs switch
                                                                               to 0V or 0mA, respectively.
                                            –  When using insulated thermocouples, terminal “2”
                                             has to be connected to 0 V.
                                            –  In the case of grounded (earthed) thermo couples,
                                             the design is such that terminal 2 is alread connec-
                                             ted to 0 V inside the thermo couple element.
                                             Therefore, it is not necessary  to jumper 2 → 0 V.
                                            –  For commoning 2 → 0 V, 4-wire base terminals are
        The electronics are protectect by an   recommended.
        enclosure which can be snapped on a
                                 ®
        DIN 35 rail. The CAGE CLAMP  connec-
        tion ensures a secure, maintenance-free
        connection for conductors sized from
                2
                         2
        0.08 mm  to 2.5 mm /AWG 28-12.
                                                                               The mechanical assemble of pluggable
                                                                               modules for rail-mounted terminal blocks
                                                                               on DIN 35 rails offers all the advantages
                                                                                             ®
                                                                               of CAGE CLAMP  connectivity.
                                                                               Additionally, the separation of wiring and
                                                                               function levels offer maximum flexibility
                                                                               and ease of service.
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